Leading Manufacturers Provide the Best Quality Thermal lamination

 The term “Thermal Lamination” refers to double-sided encapsulation running at a high temperature. Thermal Lamination is used for various types of packaging in the market. From dog food packaging, cosmetics to software packaging, lamination films are widely used. These films are surface-coated with a thermal adhesive that melts at low temperatures.

Applications of Thermal Lamination

Thermal lamination with all kinds of printed and unprinted paper and paper boards such as book covers, magazines, posters, brochures, diaries, manuals, photo albums, and folders.

Features of Thermal Lamination

●        Excellent resistance to elongation and tear

●        Aesthetic matte finish

●        Yellow tint free appearance of roll

●        Excellent bursting during laminated sheet separation

●        Fibre-tear bond strength with paper

●        Matte surface suitable for further finishing such as embossing and hot foil stamping, and UV spot coating

Durability 

The thermal lamination films are engineered to protect a printed piece from friction and rigorous handling. The thermal lamination also adds tear resistance that provides increased security to the items packed inside.

Protection 

Some digital inks are soft and can be easily scratched. With a layer of thermal lamination, you can give protection to the ink. Due to this, the messaging and branding are not compromised.

Cleanliness 

The thermal lamination protects graphics from chemicals, abrasion, and UV exposure. With lamination, printed pieces with non-abrasive cleaners can help in stopping the spread of germs.

Cost-effective 

In comparison to UV coating, thermal lamination is a cost-effective process. It is an alternative to reduce the setup time and cleanup time. Due to the cost-effective feature, thermal lamination is widely used across the industry.

Aluminium Foil Replacement

The leading manufacturers provide specialty PET films such as high barrier metalized films (as an Aluminium foil replacement, high matte and high friction film, and twist film. These products provide the best-in-class performance in a wide range of industrial lamination, confectionery, packaging, and PET food applications.

Final Words

The manufacturers who require thermal lamination on different types of products can contact one of the best companies providing the lamination on various products such as diaries, magazines, and more.

Advantages of wrap around labels over other labeling techniques

 

Labeling is an important part of the product design. It is the surface where all the information related to the product will be displayed. The mandatory rules of product description will have to be followed by all manufacturing industries. One of the most efficient techniques used in different industries is a wrap around label. This type of label, as the name suggests, is wrapped around a product and contains all the necessary information.

Benefits of wrap-around labels

Innovative labeling techniques are used to provide an excellent look to the product design. One such technique is In-Mold Label technique. This type of labeling is done for a range of products. In most cases, wrapping around labeling techniques takes less time and provides more efficiency in terms of productivity.

1.      More space for information and branding

Wrap around labeling is a unique way to deliver an extra amount of space for product information. There is no need to cut the labeling material. The wrap around labels are designed, printed, and then directly used on the products to cater to the needs.

2.                  No creasing

It is ideal for smaller products, round products, cylindrical products, etc. A Wrap around label will not form any crease and distort the product information provided. This labeling technique adheres to the industry standards and provides a crease-free labeling process for quick operations. There is no violation of the labeling laws when you use such kind of labeling.

3.                  Anti-static property

Another benefit of using this type of labeling technique is to avoid static curling. Due to the accumulation of charges in the labeling material, they curl before pasting and cause improper labeling of the products. A wrap around label does not cause any such problem. In fact, this type of labeling can also resist erosion and remain intact during logistics and storing.

Verdict

An In-Mold Label is used for products that have a flat surface. The process becomes much easier and productive. When it comes to cylindrical products, you will find wrap labeling technique is ideal. The features of the products remain intact and the information is displayed accordingly. 

 

Facts & Facets to Learn about BOPP Films

 Being a variant of polypropylene or PP, BOPP implies biaxially-oriented polypropylene. It’s a printing surface that can be manufactured into stickers, labels, textiles, and a slew of plastic materials and parts.

BOPP is polypropylene, which is stretched flat. It is oriented with the system stretching in two directions. Thus, the biaxially-oriented or BO becomes a part of BOPP. Three common processes can be practiced to make BOPP –simultaneous tenter frame orientation, double bubble process, and tenter frame sequential process.

Common Applications of BOPP Films

BOPP holds the importance to have PP plastic’s properties like ruggedness, moisture resistance, fatigue resistance, low toxicity, flexible finishing, and controllable transparency (or translucency). They make easily-printable and long-lasting stickers & labels, while the off-the-shelf adhesives cannot get attached to the material. It’s perfect for food-safe and long-lasting labels. Mentioned below are the common applications of BOPP films:

●       Food packaging labels

●       Plastic ropes

●       Containers

●       Medical-grade plastics

●       Performance textiles

●       Laboratory items

Reasons Why BOPP Is Great for Labels

Without decorating, these BOPP labels can be immersed in the ice-water and even subjected to high-humidity. BOPP Labels made are extremely tough, and materials provide outstanding resistance to fatigue in comparison to other label materials. These labels comprise an unusual resistance to bases, acids, and solvents.

BOPP films are made metal-colored, white, or even crystal clear. The ability to create clear BOPP films results in transparent label creations. In this manner, the content becomes clearer to get viewed. BOPP films can also build waterproof labels, provided the right use of inks & adhesives.

For food packaging, BOPP offers a host of advantages. Besides being non-toxic, the material is resistant to acids and solvents. Many beverage and food items are acidic, including tomatoes, coffee, citrus, etc. Although these items don’t come in contact with labels in general, they have limited contacts during the manufacturing process. With BOPP films, this issue gets mitigated. Besides, using BOPP films for biscuit packaging is extremely environment-friendly.

BOPP films have acquired critical acclaims from both end-users as well as manufacturers. Currently, it has garnered momentum in the packaging arena of the 21^st century.

High barrier films best packaging solutions

For the past almost half a century, films have been used for different packaging things.  From the stretch films in the 1970s to the single-layered and multilayered films of the 80s, in the last decade, the high barrier packaging films are widely used worldwide. It is the reason it reached the expert’s prediction of 15.9 billion USD global market size in 2019 at a CAGR of 5%  With more and more items packed to extend shelf life, and it is only to increase more in the future. 

Need for high barrier package films

 

Compared to conventional packaging methods, flexible packaging with high barrier films has many advantages.  They are in high demand for packaging fast-moving consumers to sports goods and from electronics to medical supplies. Most of their use is in the food packaging industry, they prevent oxygenation and hence the degradation of the food materials.  They help in packing the following foods.

●        Fresh foods

●        Convenience foods

●        Dried foods

●        Cheese & confectionaries

●        Snacks, drinks, &  baked foods

●        Personal care products, cosmetic & medicines

 

Benefits of high barrier films

It is not without reason that the high barrier films market share is rising in billions of US dollars worldwide.  With the increased need for packing foods for ready eating or heating ovens and other requirements, the need for high barrier packaging films is increasing every day.  The demand for food items across the nook and corner of the world needs excellent packaging not to lose its nutrition value.  Hence there are many benefits of high barrier films including

 

●        Have value-added features like resealable zippers and sliders

●        Fast machining speeds with increased heat tolerance and strength due to the ongoing substrate movements

●        Extends shelf life without using much of preservatives

●        Provides clear transparency and glittering gloss

●        Enables innovative solutions with packaged weight reduction

●        Effective barrier to gas, moisture, aroma, mineral oil for food packaging

●        Best replacement for aluminum foils and reduces waste

●        Enables easier recycling with the possibility to design mono-material barrier laminates

●        Free from chlorine and with a lower carbon footprint

 

Jindal Poly is one of the best high barrier film manufacturers and suppliers in India for assured protection of products with integrity and quality worldwide.

The usages of plastics in the packaging process

 

The plastic film is a vital packaging material, and it has a wide range of applications. It is used in packaging three types of applications such as food, non-food, and others. It is worth noticing that plastic films may differ by color and resin for any of these categories; it can even be made of one coating of plastic or up to ten coats according to the packaging requirement.

PET Films are an essential choice for packaging. The plastics may have different materials such as aluminum or paper if there is a need for that particular property.

The plastics mainly used in the packaging have a diverse portfolio, and each one has its specialties. Let's have a look at some of the common types.

1. PVC

PVC film is used in a stretch wrap (although in minimal quantities) and pallet wrap, shrink wrap (in meager quantities), certain bags and liners, duct tape, stickers, blood bags, and IV. bags

It is also used for the packaging of fresh red meat. It is semi-permeable because, as already stated, it only allows sufficient oxygen to go into the film to make the meat fresh and keep its shiny red color. PVC film is also a good oil and grease barrier. It is punch-resistant and has excellent clinging and excellent clarity.

2. PET

Chemically treated PET film is usually found for non-food applications such as film photography, x-ray, and magnetic audio and video capture. It is often used in photovoltaic, overhead, jet-film, and typically laminated items such as business cards and luggage.

Its primary packaging use, however, is metallic and in microwave packs, brick packs, and medical packaging (e.g., sterile wraps and pull-out packs, lidding material) packaging. It is also used in cigarette and tobacco packaging, as well as the stickers for the same.

Conclusion

PET is used for such applications because it has excellent mechanical characteristics such as toughness and rigidity, as well as excellent thermal characteristics, which can resist higher processing temperatures than certain other resins. PET Films also can be clear or pigmented, which is advantageous in specific applications.

How polyester and polypropylene films are used in different industries

 

In the modern era, electrical insulation is considered to be one of the most critical factors to design equipment or even a simple cable in mission-critical instruments. The right insulation material will provide immense stability and safety to the equipment or the environment where this equipment is used. Hence, designing and manufacturing the best Electrical Insulation film for a particular purpose is very crucial. Only the best brands offer quality insulation films.

Polyester electrical insulation films

Electrical insulation faces the biggest challenge of withstanding the heat produced when electricity flows and heat is generated. In this aspect, the latest polyester films prove to be the best options. Apart from providing the best insulation, these films are highly heat resistant.

The factors that are checked while choosing an electrical Insulation film are:

1.      Transparency

2.      Machinability

3.      Insulation properties

4.      Mechanical properties (tolerating wear and tear)

5.      Dimensional stability (to check whether it can be used in different shapes without compromising the integrity)

6.      Adhesion properties, etc.

It all depends on the insulation purpose required in a process. The films are either purchased from a standardized platform or prepared in a customized way.

Polypropylene films used in labeling and packaging

One of the most popular uses of polyester films is labeling and packaging. The changing needs in the packaging industry can be quite challenging. This is where the polyester films can work like charm. From providing transparency to hard plastic insulation, anything can be done with this packaging and labeling material.

One of the most fascinating packaging materials in this section is Biaxially Oriented Polypropylene (BOPP) films. Matte BOPP Film can be customized in terms of ruggedness, transparency, fatigue resistance, moisture resistance, etc.

It can be used in manufacturing packaging labels, plastic ropes, food containers, laboratory items, medical-grade plastic items, performance textiles, etc. BOPP films can also be used in electrical applications and laminations. It has varieties of use in various industries.

Conclusion

As you can see how Polyester and polypropylene films are used for different purposes in various industries. polyester and polypropylene can be used as Electrical Insulation film, as well as, for packaging food items. 

 

Polyester Film: How its excellent features are used by different industries

 The world is taken over by the excellent use of polyester products. One such product used for high-quality packaging is called Polyester Film. It is one of the byproducts of petroleum known as polyethylene terephthalate (PET). When compared to common plastics we see every day, PET is far better in quality and physical features.

Features of PET

PRRT comes at a higher price than general plastic and is used for special purposes because of its following features.

●       Controllable density to produce films for different purposes

●       Excellent tensile strength

●       Good thermal stability when compared to the other plastic materials

●       Used as a moisture and gas barrier for different products

Where is PET used?

●       Packaging

The best utilization of PET is in the packaging industry. Its excellent physical and chemical properties can provide remarkable packaging solutions even for high-end products. For instance, Matte Polyester Film can be produced in different colors. It can also be produced with a metal finish. This plastic is used for packaging boxes of cigarettes, food items, etc.

●       Lamination

PET is used for lamination on board/papers to manufacture medical boxes, chocolate boxes, etc.

●       Displays

PET can also be used for manufacturing hanging displays and tags of different brands for promotional elements. It can also be used as tags for different items in supermarkets.

●       Storage

This high-end plastic film is used for archival storage of various previous materials in the museums. The costly artworks, paintings, etc can be stored in a safe environment using this strong and safe plastic.

●       Safety purposes

The strong and tensile Polyester Film is also used for laminating windows and screens of electronic devices. It provides a primary layer of protection. The glass windows get ample support from this film. The glass will break but will not shatter or harm anybody.

●       Printable surface

The white thick film is often used as a printable surface for tickets, tags, labels, cards, etc.

Versatile polyester films

PET is even used as labels for hazardous chemical containers. Its exclusive chemical property allows us to use it as strips for medical tests. It has excellent uses in our modern-day world.

 

Best benefits of anti-fog films for safe driving

 

Labels for more than three centuries have evolved from identifying the products to become marketing tools now.  And mostly the in-model label, which becomes part of the packaging of the product, is the best way of labeling nowadays.  Additionally, it is the most cost-effective way to make labeled containers fast. Its many fantastic features of being resistant to water, wear and tear, and others make it the best labeling option for food manufacturers and other sectors.

Importance of in-mold labels

Gone are the days of spray painting and pad printing for injection molded electronic parts.  Now it is only the in model labels for notebook computers and cell phone manufacturers for better wear and tear capabilities. It is the reason that its global market is growing from 5.56 billion USD in 2018 to 8.78 billion USD in 2026, at a CAGR of 5.9 %. 

 Anti-fog films  avoid accidents

With billions of vehicles plying on the road, the anti-fog film avoids accidents to save the lives of billions of passengers inside. It is common for fog to form on windscreen and glass windows during winter.  It could only make the vision difficult for glass windows, but it is dangerous for the windscreen to drive with fog.  Hence the need for anti-fog films is increasing every year.  It is evident from its global market share's expectations to grow from 335 million USD in 2019 to 417 million USD in 2024 at a CAGR of 4.4 %.  And only experienced and reputed manufacturers will be able to supply high quality of anti-fog films to utilize all  their benefits that include

 

●        Anti-fog films being hydrophobic, eliminate the excess moisture to result in a clear and fog-free surface

●        With extra protection layers, anti-fog films also protect the vehicle passengers from shattering in case of accidents

●        Provides 100 percent transparency for safe and accident-free driving during winter

●        Prevents moisture of food products not to degrade them when used for food packaging

●        Used in refrigerators for freezers do not form moisture and other benefits

●        Have high tensile strength, elongation, anti-aging performance under UV exposure,  adapt to both hot and cold temperature, among others

 Jindal Poly is one of the leading manufacturers of antifog film and many other films and labels for many decades. 

 

                                                                          

                                                                           

 

Enjoy the best biscuits packed with excellent films

  If you want to know about biscuit packaging, you are in the right place.   For more than five centuries, biscuits have been the alternative nutritional food for most people in the world. From the time the Tudors started to eat biscuits during Easter fasting, mass production of biscuits began in the 19th century. The industrial revolution and the rapid urbanization took biscuits to the nook and corner of the world.  The global biscuit market size grows at a CAGR of 5 % to reach 135 billion USD by 2023.

Need for the biscuit packaging

With such a breathtaking increase in the need for biscuits to all parts of the world, effective biscuit packaging became essential.  Technology has helped in packaging biscuits to retain not only their nutritional value but also its crisp tastiness.  Being a low priced baked product worldwide is the preferred form of snacks for both children and older people. And for them to enjoy them fresh is possible only by the most advanced packaging of biscuits.

Lap sealable film for biscuit packaging

Biscuit packaging has evolved over time to keep the biscuits fresh and as a marketing tool to lure customers into buying the products.  Also, it needs to be easily removed even by children to eat biscuits. Hence the use of lap sealable film for packing biscuits is now popular worldwide. 

Lap sealable film properties

One of the major demands from the customers is the ease of opening the biscuit packets.  Since crumbling of the crispy biscuits is possible while opening the packets, the customers, especially kids, need to have the best way to open the biscuit packets.  Lap sealable film is the best choice for biscuit packaging to fulfill this need of the customers to increase sales and hence the ROI.  It is possible by its supreme properties that include:

●        Lap seal film has a core layer of highly crystalline biaxially oriented polyester and first and second layers with low crystalline

●        The first and second  layers adhered to the core layer  have huge spherical particles and are easily disposable onto opposite sides of the core layer

●        Lap seal wrapping machines help to incorporate tear strips that help open the tough, moisturized biscuit packets' films.

 

Jindal Poly is one of the best manufacturers of lap seal film and many other biscuit packaging films. 

Understanding the In-Mold label printing process

Designing is an essential part of a product to enhance the value of the products. More than the value addition, being a label, they convey the vital information to the consumers, such as instructions, key ingredients, and sometimes a message from the brand. 

There are several label techniques available in the market. In-molding is one of the favorites for various types of packaging. There are three types of in-mold label printing processes. Let's have a look at these types in-depth:

The most common form of mold thermoplastics or thermosetting polymers is injection molding. The manufacturers inject heated and liquefied plastics or polymers into a mold during this process. The mold usually has a small hole or a hole by which the injection occurs. The mold will cool down as the plastic takes form after the injection process is completed.

A lot of plastic containers are formed using this technique. Tubes used for the fruits and skin cream are typical examples of products that use injection molding and in-mold labels.

The same process is often used for smaller plastic paint buckets. This manufacturing technology also utilizes keyboards and cell phone keypads.

1. Blow Molding

Blow molding suits for hollow plastic parts. The blow molding is the process of putting the extruded plastic into the hollow tube. The hollow tube may be squeezed into the form of the mold, and the air is forced into the hollow tube. There is a polypropylene sheet printed on the mold's inner wall once the things cool down, labeling prints into the mold.

2. Thermoforming

Thermoforming for In-Mold Label is slightly different from other printing procedures. In this procedure, the plastic sheets are used by producers. A tool is used in forming containers in the form of plastic sheets. The pre-printed mark follows the plastic sheets here throughout the shaping process. The heated sheets are printed into a mold, and the printed label and the plastic sheet are applied together at this point.

Conclusion

Other than these standard printing methods, there are other methods, such as a pressure-sensitive label. This method allows additional features such as scratch 'n sniff and textures, etc.

 

Industrial Applications of PET (Polyethylene terephthalate)

(PET) polyester or polyethylene is an advanced, crystal-clear thermoplastic made of ethylene glycol and dimethyl terephthalate (DMT). It is higher in tensile power, outstanding dimensional durability, low humidity intake, and reasonable physical preservation across a relatively large spectrum of temperature in contrast with other popular plastic films.

PET Films also offers excellent UV resistance, excellent electricity, excellent visual clarity, high gloss, and a good gas barrier, but only a moderate humidity barrier. This is the ideal film for quality printing and lamination as well as for high-performance sheets and plastic films. The melting point is relatively high, which makes it suitable for applications requiring high-temperature sterilization.

Characteristics to consider to be used in industry

In certain applications with a long product shelf life, PET can be metalized which contributes to improved gas-barrier properties. PET film is suitable for a broad range of commercial, automotive, and electronic applications. In several specific uses, it is completely recyclable and can be re-processed conveniently into many other items.

However, Pearlized Film does not quickly decompose, unlike paper and other cellulose products. However, biodegradable additives are available which improve the biodegradation without affecting the physical properties of this plastic.

Despite its higher price, BOPET has found many high volume applications that require this stronger and dimensionally stable film. A major drawback of BOPET is the higher manufacturing costs and higher capital investment in equipment.

BOPET finds several high volume applications, given its increased price, which allows this film to be stronger and more compact in measurements. BOPET's main drawback is higher manufacturing costs and decreased infrastructure capital spending.

Application in industry

For more demanding applications in food and non-food films, PET is usually an excellent choice. Microwave, plastic packaging, backing paper, plastic sheet, protective coatings, such as solar and safety window films, release films, insulation films for transformers and versatile circuits are the main applications. The PET can be a barrier film and is used often (for example, coffee, and tobacco packaging). 

Conclusion

Because of its low odor, strong chemical tolerance, and inertness, a significant range of PET grades are ideal for FDA applications.

Corona treated PET film is marketed in various forms, thicknesses, widths, and properties customized for particular applications.